Box Build Assembly

If you’re looking for a partner to simplify and streamline your entire electronics manufacturing process, look no further than Active-PCB Solutions. We offer comprehensive Box Build Assembly Services, supporting both prototype and full-scale end-to-end productions.

Our infrastructure enables us to provide complete end-to-end manufacturing solutions that include everything from wiring and potting to conformal coating and boxing, ready for distribution.

Using our comprehensive box build assembly service can save you time and money, and take the stress out of the process.

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Box Build Assembly Services | Active-PCB Solutions

With a skilled team of professionals and specialised facilities, we manage the entire electronics manufacturing process on your behalf. From initial design and procurement to the final assembly of complex electronic systems, our box build services are built to support applications across diverse industries.

Our Berkshire-based factory, just off the M4 in Reading, is equipped with dedicated areas for product assembly and testing. Additionally, we have accredited, restricted areas for handling defence-sector projects, ensuring compliance with strict security and quality standards for sensitive applications.

Find out more about our accreditations and qualifications here.

Comprehensive Box Build Services

At Active-PCB Solutions, our box build services are designed to deliver a high-quality, efficient, and fully integrated manufacturing experience, including:

• End-to-End Solutions: Our turnkey box build solutions cover every stage, from design and engineering through to procurement, assembly, and final inspection, ensuring seamless production and reliable results.
• Wiring, Potting, and Conformal Coating: We handle all aspects of internal wiring, potting for vibration resistance and environmental protection, and conformal coating for added durability. These services make your products robust and reliable, even in challenging conditions.
• Prototyping and Scaled Production: Whether you need a one-off prototype or a high-volume production run, we have the flexibility and capacity to support your project from concept to completion.
• Testing and Quality Assurance: Our dedicated testing facilities ensure that every product meets the highest standards of quality and performs exactly as expected. We conduct rigorous testing to verify that each box build meets its intended function and complies with industry regulations.

What is Box Build Assembly?

In the world of electronics manufacturing, box build assembly refers to the process of assembling and integrating a printed circuit board (PCB) into its final enclosure along with all the necessary components and subassemblies.

Box Build is a comprehensive service that goes beyond PCB assembly, involving everything needed to deliver a complete, ready-to-use product which can be distributed to retailers and/or consumers depending on your requirements.

The Key Components of Active-PCB’s Box Build Assembly:

1. PCB Assembly: Using a combination of SMT and Through-Hole Assembly, we will assembly PCBs for inclusion in the box build.
2. Cable Assemblies: Our trained staff will meticulously install and organise the internal wiring for connectivity.
3. Enclosures: Box build also includes assembly of the casing that houses the PCBs, components and wiring. These are usually made of plastic or metal.
4. Subassemblies: This refers to integrating smaller modules or units into the main assembly.
5. Hardware: The mounting of screws, brackets, and other mechanical elements will all be done in-house.
6. Software Loading: Any firmware or other software required for product operation will be installed so that the product is ready to use.
7. Functional Testing: Completed box build assemblies will then be passed to our team of testing engineers to ensure that the complete product works as intended. Learn more about functional testing here.
8. Packaging: Our dispatch team will package the box builds into their final packaging, ready for distribution.

Why Choose Box Build Assembly for your projects?

• Streamlined Manufacturing: Box build combines multiple processes into one efficient workflow, all completed in-house, simplifying and streamlining the production process for customers, making project delivery easier and less stressful.
• Save Money: By having the entire production and packaging process taking part in one place, you can save money on shipping and gaps in the workflow.
• One Point of Contact: You will have a designated Account Manager for the length of your entire project, who will be available to update you on progress at any point and will manage the process on your behalf, meaning a less stressful project delivery.
• Customisation: We work with you to find tailored solutions which meet the exact needs of specific applications.
• Quality Assurance: Comprehensive testing and inspection ensures reliability and performance of the final box build assembly, giving you peace of mind.

Industries We Serve

Active-PCB Solutions proudly serves clients across various sectors, including industrial automation, telecommunications, consumer electronics, medical devices, and more.

With our secure, restricted-access areas, we are fully equipped to support projects with heightened confidentiality and regulatory requirements, making us a trusted partner for defence-sector and high-stakes applications.

Why Choose Active-PCB Solutions for Box Build Assembly?

Our commitment to quality, flexibility, and precision has earned us a reputation for excellence in the electronics manufacturing industry. With many years of experience and a highly skilled team, Active-PCB Solutions is here to simplify your production process, foresee and mitigate risks, and ensure that your products are delivered on time and to the highest possible standards.

Using our comprehensive box build assembly service can help save you time and money, and take the stress out of the production process.

Partner with Active-PCB Solutions for your box build assembly needs, and let us help bring your projects to life with reliability, expertise, and efficiency.